Material:
The frame and
main components of the machine are
made from SUS #304 stainless steel
and anodized aluminum. |
| Label
Applicator |
|
|
The
design of the applicator is straightforward,
allowing for high production rate
and a time-saving labeling process.
|
|
|
A
stepper motor driver is used for fast
and accurate labeling. If higher speeds
are required, we can customize the
machine with a servo motor. |
|
|
The
labeling speed can reach a maximum
of 42 meter per minute |
|
|
There
are two choices for standard labeling
width: 150mm and 200mm (including
base paper; can be customized and
designed for customer's specific requirements).
|
|
|
The
maximum outer reel diameter is 375mm.
|
|
|
There
are two choices for inner reel diameter:
45mm and 75mm. |
|
|
The
printer hole position is built-in,
in case of future demand for printer
installation. |
|
|
Simple
and easy maintenance. |
|
|
|
|
|
Conveyor
Belt
|
|
|
The
machine stand and body are made of
stainless steel aluminum alloy, meeting
GMP factory requirements for easy
maintenance. |
|
|
Conveyor
motor is driven by "Panasonic Induction
Motor". The "Panasonic Inverter" speed
controller can stabilize the labeling
process, and the tolerance for labeling
process is within ±0.5%. A
stepper motor is the main option among
different types of control systems.
|
|
|
The
machine is equipped with a high quality
German-made top chain conveyer, which
ensures stability during labeling.
|
|
|
The
leading guide rail of the conveyor
belt is 40mm high, constructed using
UPE (a much higher quality than the
thin and flat guide rail usually used
in the market). This not only provides
stability for movement along the conveyor
belt, but also much more durability
than other plastic materials. Since
UPE is made of high density polymer
plastic material, it is hard to wear
out even after years of heavy usage.
|
 |
The
entrance to the conveyor belt is designed
with a seperator wheel that ensures
all the bottes are equidistant from
each other, and in the correct position
to be labeled. By adjusting the guide
rail, different sized bottle can easily
be labled. When production rates reach
200 - 400 bottle per minute, be sure
to use the guide rail for fast and
stable production. |
|
To
accomodate differently shaped bottles,
the guide rail and conveyor belt for
the standard machine can allow a maximum
diameter of between 110mm to 160mm
by simply adjusting the supporting
rail. This feature can be customized
by users, on demand. |
|
The
maximum speed of the conveyor belt
is 33M per minute, providing high
speed labeling. |
|
The
total length of the conveyor belt
is 2000mm (which can be customized).
This minimizes unused space, thus
maximizes your work area. |
|
The
height of conveyor (from the ground)
is between 800mm - 1050mm. (On our
standard machine, the adjustable range
is 250mm. This can be customized to
meet the customer's requirements.)
The adjustable height allows for easy
integration into a production line.
|
|
The
foot-stand is also designed to minimize
unused space, and is equipped with
rolling wheels for greater mobility.
|
|
The
stainless-steel feeding stand is highly
mobile, and can be connected to almost
any machine to provide support and
enhance productivity. |
| |
|
|
| Wrapping
Component |
|
A
"Panasonic Sensitivity Motor" is used
for the wrapping device, and a "Panasonic
Inverter Speed Controller" synchronizes
the conveyor speed for higher stability
and precise labeling. |
|
The
main stand for the device is made
of aluminum alloy, and is hardened
by anodic process to reduce oxydization.
|
|
The
belt of the wrapping deviceis made
from water and oil resistant material,
with stretchable nylon on the surface
to avoid scratching the bottles during
the labeling process. The aluminum
alloy construction is very durable,
and won't deform easily. |
|
The
height of the wrapping component can
be adjusted to fit different bottle
sizes, through a hand wheel, allowing
for quick adjustments. |
| |
|
|
| Control
System |
| |
Components
|
|
|
Our
"NetCon" control system is skillfully
constructed, with a unique and easy-to-use
touch screen design. Our on-screen
display is fully programmable, and
CE certified, and gives the user fast
and efficient monitoring of the labeling
process. |
|
High
quality switches are imported from
Europe meet the CE, BUL, BCAS standards,
and to ensure safety during system
operation. |
|
The
control box and external plug meet
European IP65 standards. |
|
Panasonic
microprocessor P.L.C. and dual CPU
interface control labeling operation
provides fast and stable labeling
process. |
|
For
explosion-proof security reasons,
we use CE certified fuse stands to
ensure customers' safety. |
|
Optical
fiber and infrared sensor assure precise
and accurate detection of each label. |
|
Our
control boxes are designed to be waterproof
to meet IP65 European standards. |
|
Functions
|
|
The
built-in instruction manual is very
easy to understand and well described
for any new trainee. This system reduces
the training time for new employees,
immediately increasing production
rates. |
|
The
built-in troubleshootings feature
reduces the repair time for system
breakdowns. Operators can easily follow
the instructions according to the
on-screen display to solve problems.
|
|
User-friendly
design for setting labeling length,
and different sized labels can easily
be detected with a gentle touch. This
unique setting assures the accuracy
of label lengths, so that it would
not be affected by lengths from previous
memory settings. Beside that, the
setting process is very simple to
operate for any new trainee. |
|
With
the label quantity setting, you can
easily monitor the current status
of labeled quantities from the control
screen. |
|
With
the label pre-count setting, you can
pre-determine the total labeling quantity.
The machine will automatically stop
when it reaches the preset quantity.
This feature is essential for quantity
management for production lines. |
|
With
the labeling time setting, you can
easily adjust the labeling position
by changing the time setting to make
sure labeling position is accurate.
|
|
The
missing label auto-stop system can
prevent any missing labels on products,
so manufacturers can easily do their
quality control during the production
process. |
|
For
printing timeframes, the printer is
always ready for different demands
to assure the clarity of each word.
(The printer is an optional accessory.
All the wires for printer installation
are present for the prospect of future
installation in all standard machines).
|
|
Eight
levels of speed selection for different
working environments meets the varied
requirements of different production
lines. |
|
Automatic
Start function reduces the operation
setting time by simply providing electricity.
The system will then start to operate
in the production line. |
